What is the difficulty for precision micro-hole machining?
With the outbreak
of the global COVID-19 epidemic in early 2020, the global demand for masks has
surged, which makes the mask machine a hot device. The key to the production of
masks is inseparable from precision
micro-hole processing technology and micro-hole
drilling machine, of which precision
micro-hole processing involves melt-blown micro-hole processing and
drilling. So what are the technical difficulties in the process of precision micro-hole machining?
1. How to deal
with the high frequency wear of the same stroke in melt blown micro-hole machining processing?
In this case, the
full stroke lubrication of the equipment should be done to maintain the
accuracy of the equipment. Specific measures:
1. When shifting
shifts or changing materials, perform full-stroke lubrication of the equipment.
2. The automatic
lubrication frequency and time are set in the numerical control system. After
the lubrication is completed, the machine is warmed up to start processing.
3. The spinneret
has a large number of holes, combined with tool life management, after
processing 100-200 holes, wear the tool
In addition to
damage detection, the reciprocating motion of the Z axis is suspended after the
Z axis is lifted, which can alleviate the high-frequency wear of the same
stroke during processing.
2. So what are
the advantages and disadvantages of the three micro-hole processing technologies: high-speed drilling, electric
discharge, and laser processing?
EDM: It is not
limited by the processing material, but the roundness of the orifice is not
easy to guarantee after processing;
Laser processing:
it is no need to process tools without
cutting force, but it is not easy to remove chips, and it is easy to form
buildup on the inner wall of the hole.
High-speed
drilling: high production efficiency, such as the diameter of hole with 0.15-0.4mm,
the depth of 2-5mm, the processing efficiency can be 1/min,
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